Request a Sample
Ask an
Engineer
Request a Quote
Solid Lubricant Coating Additives

MoS₂, WS₂ & hBN Additives for Dry-Film Lubricant Coatings

Standard and surface-modified powders in engineered particle sizes for companies developing resin-bonded, water-dispersion, oil-dispersion, burnished, release, and high-temperature solid lubricant systems.

  • MoS₂, WS₂ and hBN powder grades
  • Sub-micron and micron particle sizes
  • Standard, oil-dispersion and water-dispersion grades

Solid Lubricant Materials Engineered for Coating Formulators

Powderful Solutions supplies the solid lubricant powders used by manufacturers to formulate high-performance dry-film and bonded coatings. We do not apply finished coatings. We help formulators select an appropriate material, particle size, surface treatment, and grade for their binder and application system.

A coating's performance depends on more than the intrinsic properties of MoS₂, WS₂, or hBN. Particle dispersion, binder compatibility, coating thickness, substrate preparation, cure cycle, and application method all influence the final friction, wear, adhesion, and temperature performance.

The objective is not simply to add a low-friction powder. The objective is to produce a uniform and stable film in which the solid lubricant disperses correctly, remains compatible with the binder, and performs under the intended load and temperature conditions.

Common Formulation Challenges

Selecting an unsuitable particle grade or surface treatment can reduce coating consistency even when the base material has strong tribological properties.

  • Agglomeration and poor particle dispersion
  • Inconsistent dry-film thickness
  • Excessive friction or premature wear
  • Galling, seizure, or stick-slip behavior
  • Poor compatibility with the binder system
  • Reduced performance at elevated temperature
  • Sedimentation during storage or application
  • Need for PTFE-free or PFAS-free formulations
Powderful Solutions can help narrow the selection according to coating chemistry, carrier system, target thickness, application method, operating environment, and required surface finish.

Choose Between MoS₂, WS₂, hBN or a Custom Blend

Each solid lubricant provides a different balance of load capacity, friction behavior, color, oxidation resistance, electrical properties, and cost.

Material Best Suited For Main Advantage Key Consideration
MoS₂ Industrial, automotive and defense coatings Strong EP performance and cost-to-performance balance Dark color and lower oxidation resistance than WS₂
WS₂ Aerospace, precision and high-temperature systems Very low friction and greater thermal stability Higher material cost than MoS₂
hBN White, electrically insulating and thermal-process coatings White color, electrical insulation and thermal stability Lower EP load capacity than MoS₂ or WS₂
Blends Application-specific and multifunctional formulations Combines friction, release, thermal or visual properties Ratios and binder compatibility must be validated
Material selection should be validated in the complete coating system. Results obtained from a powder alone may not predict performance after dispersion, application, drying, curing, and contact with the final substrate.

Solidex™ Grades for Coating and Dispersion Development

The confirmed Solidex™ range below includes standard powders and selected surface-modified hBN grades for oil or water dispersions. Product suitability for a specific binder, carrier, coating process, and cure system should be confirmed against the corresponding TDS and through formulation testing.

MoS₂ and WS₂ Powder Grades

Dark solid-lubricant powders for friction, wear, and load-bearing development.

Solidex M010 1 micron molybdenum disulfide super-fine powder packaging
MoS₂ powder

Solidex™ M010

1 µm MoS₂ Super-fine powder

1 µm MoS₂ super-fine powder. Confirm suitability for the exact binder, carrier, target film thickness, and application process with the TDS.

Solidex W025 2.5 micron tungsten disulfide powder packaging
WS₂ powder

Solidex™ W025

2.5 µm WS₂ Standard powder grade

2.5 µm WS₂ powder. Confirm suitability for precision, bonded, or application-specific coating development with the TDS and finished-system testing.

hBN Powder and Modified Grades

White hBN grades from 0.5 to 20 µm, including options modified for oil or water dispersions.

Solidex B004 0.5 micron hexagonal boron nitride powder packaging
hBN powder

Solidex™ B004

0.5 µmhBNStandard powder grade

0.5 µm hBN powder for fine-particle formulation development. Confirm binder compatibility, dispersion method, and target film thickness with the TDS.

Solidex B004M 0.5 micron modified hexagonal boron nitride powder for oil dispersions packaging
Modified hBN

Solidex™ B004M

0.5 µmhBNFor oil dispersions

0.5 µm surface-modified hBN powder for oil dispersions. Confirm compatibility with the specific oil, additive package, binder, and manufacturing process.

Solidex B025 2.5 micron hexagonal boron nitride powder packaging
hBN powder

Solidex™ B025

2.5 µmhBNStandard powder grade

2.5 µm hBN powder. A mid-size option for formulation development where film thickness, surface finish, release behavior, and dispersion must be balanced.

Solidex B025M 2.5 micron modified hexagonal boron nitride powder for oil dispersions packaging
Modified hBN

Solidex™ B025M

2.5 µmhBNFor oil dispersions

2.5 µm surface-modified hBN powder for oil dispersions. Confirm oil-system compatibility, sedimentation behavior, and processing conditions with the TDS.

Solidex B025MW 2.5 micron modified hexagonal boron nitride powder for water dispersions packaging
Water-dispersion hBN

Solidex™ B025MW

2.5 µmhBNFor water dispersions

2.5 µm surface-modified hBN powder for water dispersions. Validate compatibility with the exact waterborne binder, dispersant, pH, and manufacturing process.

Solidex B050 5 micron hexagonal boron nitride powder packaging
hBN powder

Solidex™ B050

5 µmhBNStandard powder grade

5 µm hBN powder. Consider where a larger particle grade is compatible with the target film thickness, surface finish, release behavior, and application method.

Solidex B200 20 micron hexagonal boron nitride powder packaging
hBN powder

Solidex™ B200

20 µmhBNStandard powder grade

20 µm hBN powder. Intended for development work where a coarser particle size is compatible with coating thickness, process conditions, and the required surface profile.

Quick Product Comparison

Product Material Nominal Particle Size Grade Type Confirmed Dispersion Orientation Request
Solidex M010MoS₂1 µmSuper-fine powderConfirm with TDSSample / TDS
Solidex W025WS₂2.5 µmStandard powderConfirm with TDSSample / TDS
Solidex B004hBN0.5 µmStandard powderConfirm with TDSSample / TDS
Solidex B004MhBN0.5 µmSurface-modifiedOil dispersionsSample / TDS
Solidex B025hBN2.5 µmStandard powderConfirm with TDSSample / TDS
Solidex B025MhBN2.5 µmSurface-modifiedOil dispersionsSample / TDS
Solidex B025MWhBN2.5 µmSurface-modifiedWater dispersionsSample / TDS
Solidex B050hBN5 µmStandard powderConfirm with TDSSample / TDS
Solidex B200hBN20 µmStandard powderConfirm with TDSSample / TDS
Selection sequence: choose the lubricant chemistry, then the particle size, and finally whether the formulation requires a standard powder, an oil-dispersion modification, or a water-dispersion modification.

Choose by Product Format and Dispersion Route

The confirmed catalog supports four practical selection paths. The product description identifies the powder format or dispersion orientation; final compatibility with a complete coating formulation still requires validation.

Standard Powders

Direct Powder Incorporation

M010, W025, B004, B025, B050, and B200 are standard powder grades. Select particle size relative to film thickness, dispersion energy, application method, and required surface finish.

Oil Dispersions

Surface-Modified hBN for Oil Systems

B004M and B025M are modified for oil dispersions. Confirm the exact base oil, additive package, binder interaction, sedimentation behavior, and processing conditions.

Water Dispersions

Surface-Modified hBN for Water Systems

B025MW is modified for water dispersions. Validate the complete waterborne system, including binder, dispersant, pH, viscosity, storage stability, and cure process.

Particle Size

Match Particle Size to the Final Film

The confirmed range spans 0.5, 1, 2.5, 5, and 20 µm. Review the full particle-size distribution rather than relying only on nominal size.

Do not treat a modified dispersion grade as a universal coating grade. Oil- or water-dispersion orientation does not by itself confirm compatibility with a specific resin, solvent package, substrate, cure cycle, or application method.

Applications for Solid Lubricant Coating Additives

Fasteners and Threaded Components

MoS₂ and WS₂ can support controlled friction and help reduce galling or seizure in threaded assemblies and heavily loaded fasteners.

Aerospace Mechanisms

WS₂ and selected MoS₂ grades can be evaluated for precision mechanisms, sliding interfaces, actuators, and components exposed to demanding environments.

Automotive Components

MoS₂-based bonded coatings can be considered for sliding components, joints, fasteners, piston-related parts, and other boundary-lubricated surfaces.

Industrial Tooling and Molds

hBN, MoS₂, or blended systems can support release, reduced adhesion, controlled friction, and protection of tooling surfaces.

Gears, Cams and Sliding Components

MoS₂ and WS₂ films provide supplementary solid lubrication where sliding contact, oscillation, or intermittent motion occurs.

Metal Forming and Release Systems

hBN formulations can be evaluated for release coatings, forming processes, foundry applications, and thermally demanding production environments.

Technical Data Required for Material Selection

A meaningful recommendation requires information about the full formulation and operating environment, not only the preferred solid lubricant.

Powder Characteristics

Particle-size distribution, purity, morphology, surface treatment, moisture content, and compatibility with the carrier system.

Coating Formulation

Binder chemistry, solvent or water carrier, solid concentration, dispersant package, viscosity, cure cycle, and target dry-film thickness.

Operating Conditions

Contact pressure, sliding speed, temperature, humidity, atmosphere, substrate, surface preparation, and expected service life.

Technical performance depends on binder chemistry, substrate preparation, particle concentration, cure cycle, and application method. Contact our team for material selection, samples, documentation, and formulation testing guidance.

What to Include in Your Coating Inquiry

Providing the following information helps our technical team recommend a more relevant material and particle grade.

Recommended qualification fields

  • Company and work email
  • Country
  • Coating type
  • Binder or carrier chemistry
  • Solvent-based or waterborne system
  • Application method
  • Target dry-film thickness
  • Operating temperature
  • Preferred solid lubricant
  • Estimated annual volume
  • Target application or component
  • Sample, TDS/SDS, or formulation guidance

Frequently Asked Questions

Does Powderful Solutions apply solid lubricant coatings?
No. Powderful Solutions supplies MoS₂, WS₂, hBN, and related solid lubricant materials to companies that manufacture or formulate coatings. The company can assist with material and particle-grade selection but does not provide a finished coating application service.
Which material is best for a dry-film lubricant coating?
The correct choice depends on the binder, substrate, film thickness, load, temperature, atmosphere, color requirements, and cost target. MoS₂ is commonly selected for industrial EP coatings, WS₂ for precision or thermally demanding systems, and hBN for white, electrically insulating, release, or high-temperature formulations.
What particle size should be used in a bonded coating?
Particle size should be evaluated relative to the target dry-film thickness and the coating application method. Finer grades may support thinner and more uniform films, while larger grades may be appropriate in thicker or application-specific systems. The full particle-size distribution should be reviewed, not only the nominal D50.
Are water-compatible solid lubricant powders available?
Yes. Solidex B025MW is described as a 2.5 µm modified hBN powder for water dispersions. Compatibility with the exact waterborne binder, dispersant, pH, storage conditions, cure cycle, and manufacturing process must still be validated.
Which Solidex grades are modified for oil or water dispersions?
Solidex B004M and B025M are modified hBN powders for oil dispersions. Solidex B025MW is modified for water dispersions. The other confirmed products on this page are standard powder grades. Always confirm the complete formulation compatibility with the relevant TDS and testing.
Can MoS₂, WS₂, or hBN replace PTFE in a coating?
These materials can be evaluated in PTFE-free or PFAS-free formulation programs, but they are not always direct one-to-one replacements. Friction behavior, load capacity, film formation, binder interaction, color, concentration, and curing conditions may differ. Reformulation and performance testing are required.
Can Powderful Solutions recommend a specific Solidex grade?
Yes. Share the coating type, binder or carrier, application method, target film thickness, operating conditions, preferred material, and estimated volume. The technical team can then identify appropriate candidate grades and provide samples or technical documentation.

Need More Detail on Dry-Film Coating Formulation?

For a broader technical explanation of binder systems, coating mechanisms, material properties, and application considerations, read our dry-film lubricant coating formulation guide.

Read the dry-film coating formulation guide →

Find the Right Solid Lubricant for Your Coating

Tell us about your binder, carrier system, application method, film thickness, and operating conditions. Our technical team will help identify an appropriate MoS₂, WS₂, hBN, or blended material for evaluation.